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Industrial Welder EtherNet/IP Integration

Productive Robotics

Industrial Welder EtherNet/IP Integration

End-to-enddeliverydriver to UI
Real-timeinput telemetryindustrial fieldbus
Zerodowntimeproduction refactor

Full industrial welder integration end-to-end.

The Problem

The OB7 collaborative robot needed to talk to industrial welding power sources over EtherNet/IP CIP. Binary I/O assemblies, strict timing, minimal error reporting on failure, and an operator-facing tablet UI on top of it all.

The Approach

Wrote a C++ EtherNet/IP driver mapped to the welder's CIP object model. Built a generic parameter read/write system and added advanced pulse welding support. Same engineer worked on the tablet UI on top.

The Outcome

Delivered end-to-end. Followed up with a refactor consolidating recipe translation and defining a library of YAML recipe files — zero downtime on production robots.

Packed binary protocols with strict timing constraints and minimal error reporting — these aren't REST APIs.
C++EtherNet/IPVue 3IndustrialWelding